PUTTING UP A CATTLE FEED PLANT

Introduction

Cattle feed plant is a place where cattle feeds are manufactured from. The need for balanced cattle feed forms an essential part of the intensive cattle development program. What is proposed is the setting up of cattle feed manufacturing plant using local products like maize, millet and wheat. The business idea aims at production of 300 kgs of cattle feeds per day. The revenue potential is estimated at US$ 400 annually while total capital investment for the project is US$7,250.


Plant Capacity

The plant in this profile has a minimum capacity of 300 kgs of cattle feed per day thus 93,600 kgs per annum.


Production Process

The process involves reduction in size and blending of various ingredients by using a dis-integrator to reduce to the size of the required mesh size which is uniformly mixed with vitamins, minerals by a ribbon blender. Molasses are added and then the mix is extruded to get pallets of the finished product, which are packed in gunny bags for marketing.


Market Analysis

With agricultural modernization and diversification, there is a good future and solid potential for growth. Thus market for cattle feeds is guaranteed except the need for sensitization of the local population. The market cuts across farmers with large herds of cattle. The main investers include; Biyinzika enterprises, Kagodo Farmers, Nuvita Ltd, Sekalala Farmers Enterprises, Ugachic among others.


Scale of Investment
1. Capital Requirements in US$

Capital Item

Units

Qty

Unit Cost

Amount

Ribbon blender

No

1

2,950

2,950

Gyrator shifter

No

1

2,000

2,000

weighing machine

No

1

800

800

gunny bag sealing machine

No

1

1,000

1,000

Dis-integrator

No

1

500

500

Total

7,250




 

2. Production and Operation Costs in US$

Cost Item

Units

Unit
cost

Qty
/day

Prod
Cost
/day

Prod
Cost
/mo
nth

Prod
Cost/
Year1

Direct costs3:







Maize

Kgs

0.15

100

15

390

4,680

Wheat brand

Kgs

0.15

100

15

390

4,680

Oiled rice brand

Kgs

0.16

50

8

208

2,496

Molasses

Kgs

0.75

50

37.5

975

11,700

Groundnut cake

kgs

0.2

50

10

260

3,120

Mineral mixture

Kgs

2

20

40

1040

12,480

Gunny bags

No

0.1

200

20

520

6,240

Subtotal

3,783

45,396





General Costs (Overheads)







Labour

300

3,600





Utilities

300

3,600





Selling and Distribution

100

1,200





Administrative expenses

150

1,800





Shelter

300

3,600





Depreciation (Asset write off) Expenses

151

1,813





Sub-total

1,301

15,613





Total Operating Costs

5,084

61,009





 

3. Production is assumed for 312 days per year.
4. Depreciation assumes 4 year life of assets written off at 25% per year for all assets.
5. A production Month is assumed to have 26 days.

3. Project Product Costs and Price Structure

Item

Qty
/day

Qty/yr

Unit
/Cost

Pdn/yr(
$)

Unit
price

T/rev($)

Cattle feed

300

93,600

0.7

61,009

1.5

140,400

TOTAL

93,600

61,009

140,400




 

4. Profitability Analysis Table

 Item

Per
day

Per
/Month

Per Year

Revenue

450

11,700

140,400

Less: Production &Operating Costs

196

5,084

61,009

Profit

254

6,616

79,392