POWER LOOMS TO PRODUCE YARN

Introduction

A power loom is a machine that weaves yarn into textiles. Power looms manufacture cloth from yarn. This cloth is thereafter used to make suits, dresses, bed sheets depending on the intentions of the user.
The business idea aims at production of 40,950 meters of yarn per month which translates into 491,400 meters annually. The revenue potential is estimated at US$ 840 per year with a sales profit of 28,225which is 11.3%. The total capital investment for the project is $ 2,700.


Plant Capacity

The profiled plant, works for 312 working days and has a minimum capacity of 491,400 Meters per annum.


Technology and Production Process

Power loom and office furniture are needed in order to make yarn. The raw material used is synthetic yarn. A loom works by holding lengthy wise threads (warps) under tension. The vertically oriented threads are attached to two or more harnesses which move up and down separating warp threads from each other and creating the shed. A weft thread is wound onto spools called bobbins which are placed in a shuttle and passed through the shed which creates the weave.


Market Analysis

Market for yarn is dominant in the textile industry. The key players in this sector include Nytil, and Phoenix (U) Ltd.


Scale of Investment

The business can be operated with a fixed capital of US$2,200.

Capital Investment requirements in US$

Item

Units

Qty

Unit cost

Amount

Power loom

No.

1

1,500

1,500

Furniture

No.

1

700

700

Other accessories

No.

1

500

500

Total

2,700




 

Production and operating costs in US $
Direct Materials, supplies and costs

Cost item

Units

Unit
cost/day

Qty/day

Cost/day

Cost/month

Cost/
year

Direct
Costs







Cotton
weave

kg

1.50

450

675

17,550

210,600

Subtotal

2

450

675

17,550

210,600


General Costs(Overheads)







Administration expenses

708

8,500





Labour

1,250

15,000





Utilities

650

7,800





Rent

1,000

12,000





Selling & Distribution

542

6,500





Depreciation

143

1,715

Miscellaneous

375

4,500

Subtotals

4,668

56,015

Total operating Costs

22,218

266,615









 

Project Product costs and price structure in US $

Item

Qty/
day

Qty/
year

Unit
Cost

Prod/
year

Unit
price

Revenue

Yarn

1575

491,400

0.54

266,615

0.6

294,840

 

Profitability Analysis in US $

item

Per day

Per month

Per year

Revenue

945

24,570

294,840

Less: Production operating costs

855

22,218

266,615

Profit

90

2,352

28,225