MAKING WOODEN TOYS

Introduction

This business idea is for making and marketing of wooden toys.
Wooden toys are kids’ playing materials which provide them with
hours of fun. They are a source of learning for inquisitive children.
With the growing toys demand, the market for wooden toys is
wide as more sophisticated types of toys attract more and more
kids. They also have an export market especially through the
numerous tourists. The business idea aims at production of 2,496
wooden toys per month which translates into 29,952 wooden toys
per annum. The revenue potential is estimated at US$12,480 per
month translating into US$149,760 per year with a sales margin of
10% and total investment is US$113,101 for the first year of project operation.

 

 Market Analysis

Wooden toys can compete favorably with the other imported ones
because their production cost is quite low therefore, with effective
advertising there is a promising potential market.


Production Capacity

The production capacity depends on the size of the plant and
materials used in the production process.


Technology and Process Description

The production process involves cutting the wood to proper size
and the pieces are fed to wood lathe and jigsaw machines etc, to
give a desired shape and size to the wood. The toy parts are
assembled and are painted in attractive colors.


Scale of Investment, Capital Investment Requirements and
Equipments

The Investment scale greatly depends on the objectives of the
manufacturer and the market for the products, Capital Investment
requirements and equipment involve buying circular saw, jig saw
machine, wood lathe machine, carpenter tools kits, spray painting
unit, plywood, paints varnish, soft wood and hardware accessories.


Capital Investment Requirements in US$

Item

Units

Qty

Unit Cost

Amount

Circular Saw

No

4

150

600

Jigsaw Machine

No

4

100

400

Spray Painting Unit

No

1

250

250

Carpenter tool Kit

No

2

100

200

Wood Lathe Machine

No

2

125

250

Total

1,700




 

Production and Operating Costs
Direct Materials, Supplies and Costs in US$

Cost item

units

Unit cost

Qty/day

cost/day

Cost/month

Cost/yr

Direct costs

 

 

 

 

 

 

Teakwood

Cb feet

3

96

288

7,488

89,856

Plywood

Sq. m

0.5

60

30

780

9,360

Oil Paints

Liter

2.3

5

11.5

299

3,588

Vanishes

Liter

2.5

5

12.5

325

3,900

Sub-total

166

342

8,892

106,704



General Costs(Overheads)







Labour

306

3,672





Miscellaneous Costs

50

600





Depreciation (Asset write off)Exp

35

425





Sub-total

391

4,697





Total Operating Costs

9,283

111,401





 

1.    Production costs assumed are for 312 days per year with a daily
capacity of 96 wooden toys in of the same type and size.

2.     This business idea covers making of different products in different
sizes depending on raw materials used.

3.     Depreciation (fixed asset write off) assumes 4 years life of assets
written off at 25% per year for all assets.

4.     Direct Costs include materials, supplies and other costs that directly
go into production of the product.

5.     A production month is assumed to have 26 days.

Project Product Cost and Price Structure in US$

Item

Qty/
day

Qty/Yr

Unit
cost

Pdn
cost/Yr

Unit
price

T/rev

Wooden
Toys

96

29,952

4

111,401

5

149,760

 

Profitability Analysis in US$

 Item

Per day

Per Month

Per Yr

Revenue

480

12,480

149,760

Less: Production and
Operating Costs

357

9,283

111,401

Profit

123

3,197

38,359