MAKING RUBBER BALLOONS


Introduction

The proposed Business Idea is to set up a plant for making and marketing of rubber balloons. Balloons are colorful rubber items produced in different sizes, patterns, designs, and shapes. Rubber balloons are play materials for children of all age groups and are also used for decorative purposes. They can be marketed through retail outlets, Stationary Shops, Fancy Stores and Gift Shops. This business idea is premised on production of 26,000kgs per month which translates into 312,000kgs per annum. The revenue potential
is estimated at US$500 per month translating into US$546,000 per annum with a sales margin of 5% and a total investment requirement is US$ 487,074 for the first year of project operation.

 

Market Analysis

Rubber balloons have a steady demand in the market since they are used in all occasions especially for decorations.


Production Process

The latex is prepared, compounded, dipped and the film is dried and beading made with the help of moulds, through dipping and vulcanizing, the latex is stripped off, which gives the finished product; whereby a packet of 100 units of rubber balloons in different colours and sizes is ready for dispatch.


Capital Investment Requirements in US$

 Item

Units

Qty

Unit Cost

Amount

De-ammoniating Vessel

No

1

250

250

Pot mill

No

1

275

275

Paddle Mixer

No

1

250

250

Dipping ace

No

2

200

400

Packing Machine

No

1

400

400

Weighing Balance

No

1

100

100

Delivery Van

No

1

6000

6,000

Total




7,675

 

Production and Operating Costs
Direct Materials, Supplies and Costs in US$

Cost Item

Units

Unit
cost

Qty/
day

cost/
day

cost/month

cost/year

Direct Costs







Latex

kg

1.25

1,000

1,250

32,500

390,000

Chemicals
and dyes

kg

1

250

250

6,500

78,000

Packing
Materials

No

1

10

10

260

3,120

Sub-total

1,260

1,510

39,260

471,120



General Operating Costs (Overheads)







Rent

50

600





Labour

180

2,160





Utilities(Power)

100

1,200





Preliminary costs

100

1,200





Miscellaneous Costs

100

1,200





Depreciation(Asset write off)Expense

160

1,919

 

 

 

 

Sub-total

690

8,279

 

 

 

 

Total Operating Costs

39,950

479,399

 

 

 

 

 

 

1.    Production costs assumed are for 312 days per year with a daily capacity of 1,000 Kilograms of Rubber Balloons and it is assumed that each kilogram contains 50 Rubber balloons and each balloon is sold at US$0.035 on the wholesale market.

2.    Depreciation (fixed asset write off) assumes 4 years life of assets written off at _25% per year for all assets.

3.    Direct Costs include: materials, supplies and other costs that directly go into production of the product.

4.    A production month is assumed to have 26 days.

 

Project Product Cost and Price Structure in US$

Item

Qty/
day

Qty/ Yr

Unit
cost

Prod
cost/Yr

Unit
price

T/rev

Balloons

1,000

312,000

1.5

479,399

1.75

546,000

 

Profitability Analysis in US$

Profitability Item

Per
day

Per
Month

Per Yr

Revenue

1,750

45,500

546,000

Less: Production and Operating Costs

1,537

39,950

479,399

Profit

213

5,550

66,601