MAKING MOSQUITO REPELLENT MATS.

Introduction

The business idea is to set up a plant to make Mosquito repellent Mats. This business idea is premised on production of 1,560 packs per month which translates into 18,720 packs per year. The revenue potential is estimated at US $ 600 per year. The project cost is US $ 83,703 for the first 3 months of operation.

Production Process

The printed filter pad is colored blue and cut into pieces of designed dimension of mats by power press and soaked in a mixture
of chemicals and perfumes in an automatic impregnation unit. The mats are vacuum dried and kept in airtight containers during storage. These mats are packed in plastic sheets by automatic sealing machines in the forms of strips.

Market Analysis

There is a growing market for the Mosquito mats in the country. The mosquito mats may be supplied to Schools, Colleges, barracks, camps, prisons, Hospitals and for home use to fight malaria. Quality Chemicals (U) Ltd is the major investor in this Industry.

Capital Investment Requirements in US$

Item

Unit

Qty

Unit Cost

Total

Tablet Punching Machine

No.

1

2,500

2,500

Shearing Machine

No.

1

1,500

1,500

Mechanical Formulation and
Storage Unit

No.

1

1,500

1,500

Weighing Machine

No.

1

50

50

Strapping Machine

No.

1

2,000

2,000

Hand tools

No.

5

100

500

Stainless Steel funnels

No.

2

200

400

Total Cost of Machinery

8,450




 

Production and Operating Costs in US$

Direct Material, Supplies and Costs

Cost Item

Units

Unit
Cost
/ day

Qty/
day

Prod.
cost/
day

Prod.
Cost/
month

Prod.
Cost/
year

Synthetic
Pyrethrum

Ltrs

5.0

3

15

390

4,680

Pepperoni
Butoxide

Ltrs

5.0

3

15

390

4,680

Perfumes

Ltrs

5.0

2

10

260

3,120

Dyes

Ltrs

2.5

5

13

325

3,900

Absorbing
Paper Sheet

Bundle

0.5

300

150

3,900

46,800

Packing
Plastic Sheet

Bundle

0.05

300

15

390

4,680

Sub-total

5,655

67,860





General costs (Overheads)







Utilities (power)

75

900





Utilities (water)

15

180





Salaries

200

2,400





Rent

150

1,800





Depreciation (Assets write off) Expenses

176

2,113





Sub-total

616

7,393





Total Operating costs

6,271

75,253





Production costs assumed 312 days per year with a daily capacity of 300 mats. Depreciation (fixed assets write off) assumes 4 years life of assets write off at 25% per year for all assets. Direct costs include: materials, supplies and other costs that directly go into production of the product.

Product Cost and Price Structure In US$

Item

Qty/day

Qty /yr

Unit
cost

Prod. cost /yr

Unit price

Total
Revenue

Mosquito
repellant
mats

300

93,600

0.8

75,253

2

187,200

 

Profitability Analysis in US$

Profitability item

per day

per month

per year

Revenue




Mosquito repellant mats

600

15,600

187,200

Less Prod & Operating Costs

241

6,271

75,253

Profit

359

9,329

111,948