MAKING LEATHER TOYS


Introduction

Leather toys are increasingly becoming popular in the recreation centers and Educational Institutions. There are various sizes of toys being manufactured. The leather toys are used for decorative purpose.


Tools Needed

These include: a cutting-mat big enough for the work you plan to do, a hammer or hammers, hole punches, Thronging chisel, Edge bevellers, Bone folder, Strap cutter, Gougers, Grover, Creasers, Lacing Pony and Needles and thread.
Raw materials: These include: Leather, Fabrics and Pigments & Dyes.


Production Capacity, Technology and Process

The manufacturing of leather toy products does not require complicated technology provided that one has the necessary art & craft skills to make them. The production capacity is based on the size and type of the toys made. With medium size, it is projected that at least 5 toys can be made every day.


Production Process

The process of making leather toys is simple and involves cutting, and moulding them according to the required size and design or shape.


Scale of Investment, Capital Investment Requirements and
Equipment

This project will be operated on a small scale, where at least 150 leather toys will be manufactured per month. The Fixed Capital Investment required to start this project is approximately 436USD.


Market Analysis

The demand for leather toys is very high both by households and institutions visa viz recreational and educational institutions. There is also an export market potential. The key players in this industry are spread all over Tourist Camps, Recreation Centres, and Educational Centres.


Project Costs
1. Capital Investment Requirements in US$

Item

Units

Qty

Unit
Cost

Amount

Cutting Mat

No.

1

50

50

Harmers

No.

2

3

6

Hole Punches

No.

1

10

10

Thronging Chisel

No.

1

20

20

Strap Cutters

No.

2

40

80

Gougers

No.

2

20

40

Needles

No.

2

5

10

Grover

No.

2

10

20

Creasers

No.

2

60

120

Edge Bevellers

No.

2

15.00

30

Bone Folder

No.

1

50

50

Total amount

 

 

 

436

 

1. Operating Costs in US$

Item

Units

Unit
Cost

Qty/
day

Prod.
Cost/
day

Prod.
Cost/
month

Prod.
Cost/
Year

Direct Costs







Leather

Metres

20

10

200

5200

62400

Fabrics

Metres

2

10

20

520

6240

Lacing
Pony

Roll

5

5

25

650

7,800

Threads

Roll

4

5

20

520

6,240

Pigments
& Dyes

Litres

9

10

90

2,340

28,080

Sub total

135

3,510

42,120




General Costs (Over heads)







Rent

200

2,400





Labour

300

3,600





Utilities (Power & Water)

200

2,400





Depreciation (Asset write off) Expenses

109

1,308





Sub - total

809

9,708





Total Operating Costs

4,319

51,828





 

2. Project Product Costs and Price Structure in US$

Item

Qty/day

Qty/yr

Unit
Cost$

Prod
Cost/yr$

Unit
price

T/rev

Leather
Toys

5

1,825

28.398904

51,828

60

109,500

 

3. Profitability Analysis in US$

Item

Per day

Per Month

Per Year

Revenue

300

7,800

93,600

Less: Production & Operating Costs

135

4,319

51,828

Profit

165

3,481

41,772