MAKING FLUORESCENT TUBE STARTERS

Introduction

This business idea is for production of fluorescent tube starters. They are the balls that help start the fluorescent tube. A fluorescent lamp or fluorescent tube is a gas-discharge lamp that uses electricity to excite mercury vapor. The business idea aims at production of 13,000 per month. The revenue potential is estimated at 300 US$ per year and the total capital investment for the project is 688 US$.


Plant capacity

Production of 13,000 pieces of starters is anticipated per month.
Production process
Fibre sheets are cut to required size on a ball press. After, starters are manufactured with a glow lamp and capacitor fixed together in a parallel mode and joined at the two brass terminal joints. This complete unit is fitted on a mica sheet and fixed in an aluminium casing, which is tested as per the relevant specifications.


Market Analysis

There is ready market of Fluorescent tube starters given the constant power fluctuations. This industry is not yet developed in Uganda.


Scale of investment
Capital Investment Requirements

Item

Units

Qty

Unit
Cost

Amount

Hand press

No.

1

100

100

Hand riveting machine

No.

1

95

95

Bench drilling machine

No.

1

205

205

DIE grinder

No.

2

55

110

Aluminum cans

No.

2

89

178

Total Amount

688




 

Production and Operating Costs

Item

Units

Unit
Cost

Qty
/day

Prod
Cost
/ day

Prod
Cost
/month

Prod.
Cost/
Year

Direct Costs







Bras contacts

No

0.2

300

60

1560

18,720

Blow lamps

No

0.1

300

30

780

9,360

Condensers

No

0.1

300

30

780

9,360

Sub total

37,440






General Costs (Over heads)







Rent

100

31,200





Labour

150

46,800





Utilities (Power &Water)

200

62,400





Depreciation(Asset write off) Expenses

172

53,664





Sub - total

622

194,064





Total Operating Costs

622

231,504





 

Project Product Costs and Price Structure

Item

Qty/
day

Qty/yr.

Unit
Cost$

Prod
Cost/yr.

Unit
price

T/rev

Starters

500

156,000

1

231,504

2

312,000

Profitability Analysis

Item

Per day

Per Month

Per Year

Revenue

1,000

26,000

312,000

Less: Production & Operating Costs

742

19,292

231,504

Profit

258

6,708

80,496