MAKING CARBON PAPER

Introduction
This business idea is for production and marketing of carbon paper. Carbon paper is paper coated on one side with a layer of a loosely bound dry ink or pigmented coating, usually bound with wax. It is used for making one or more copies simultaneously with the creation of an original document. The total investment requirement per year is US$ 412,194, with total revenues estimated at US$ 400 per year and production capacity estimated at 4 cartons per day, each carton with 100 pieces.

Production process
The process involves preparation of coating mix, coating on the paper surface, and cutting it into sizes for the market.

Market Analysis
Carbon papers have a steady market. Carbon papers are used I banks, offices, micro-finance institutions, educational institutions therefore there is a huge potential for carbon paper. Picfare industry is the major key player in this industry.
Capital investment in US$

item     

Units

 Qty     

Unit cost     

  Amount

Coating machine     

No

    1     

500

    500

Printing machine     

No

    1     

390  

   390

Paper cutting machine     

No

    1     

75

    75

Ball mill     

No

 1     

 200     

 200

Packing materials(kg

No

10  

           25     

250

Total cost on machinery     

 

 

 

1,415            




Production and operating costs in US$

Cost Item     

Units

 Unit
price  

Qty cost

   Prod
cost/
day    

Prod
cost/
month    

Prod
cost/yr

Papers

Grams

2.5

500

1,250

32,500

390,000

Dyes and
waxes     

Ltrs  

5

10.0

50

1,300

15,600

Oil

 Ltrs     

2.5

4

10

260

3,120

Sub-totals     

 

 

514

1,310

34,060

408,720

General costs(overheads)                        

 

 

 

 

 

 

Utilities(water and power)     

 

 

35

420

 

 

Labour

 

 

50

600

 

 

Rent  

 

 

125

1,500

 

 

Miscellaneous costs     

 

 

50

600

 

 

Depreciation(Asset write off)Expenses)     

 

 

29

354

 

 

Sub -total     

 

 

289

3,474

 

 

Total Operating Costs     

 

 

34,349

412,194

 

 




                                                                                           
1 Production costs assumed 312 days per year with a daily capacity of 5 cartons carbon papers
2 Depreciation (fixed assets write off) assumes 4 years life of assets written off at 25% per year for all assets
3 Direct costs include materials, supplies and other costs that directly go into production of the product.


Project Product costs and price structures in US$

Item

 Unit
Price 

 Qty
Cost    

Prod cost/day

Prod cost/month

Prod cost/year

   Total
Revenue

Carbon
papers   

2.6

3.0

500

412,194     

156,000     

 468,000

Total

 

 

 

 

156,000     

    468,000                




Probability Analysis

Item    

Profitability Per
day    

Per
month    

Per
Year

Revenue

1,500

39,000

468,000

Less production and operating Costs     

1,321

34,349

412,194

Profit

179

4,651

55,806